Design and Installation of a New CIP Station for a Food Industry Factory

This project involved the design, manufacturing, and installation of a state-of-the-art Clean-In-Place (CIP) station to enhance efficiency and reliability while minimizing production downtime.
#ProcessEngineering#CIPSystem #Piping #Installation #FoodIndustry #IndustrialAutomation #ProcessEngineering #CleaningInPlace #ManufacturingExcellence #Efficiency #Innovation #TeamRAP #Teamwork

Details

Client:
Major Player in the Food Industry

Industry:
Food Industry

Location:
Belgium

Year/Duration:
2023-2024

Category:
Process Engineering, CIP Installation, Design and Engineering

Project Manager:
Adriana Stoian

Group companies Involved:
RAPTronic Process Engineering

About

Project Scope

Design & Engineering:

  • Development of a CIP station with five 15 m³ tanks and a 40-meter access platform for safe personnel access.
  • Optimization of piping routes and integration with existing systems.
  • Installation of 4 valve manifolds (50+ seat valves) for precise flow control.
  • Integration of 13 pumps, 4 heat exchangers, and steam/condensate skids for efficient cleaning.

 

Manufacturing & Supply:

  • Fabrication and delivery of all equipment, including tanks, platforms, manifolds, and piping.

 

Installation:

  • Placement of CIP tanks, platform, and valve matrix on the first floor using external and internal cranes.
  • Precise equipment positioning and piping assembly to connect with existing infrastructure.

 

Challenges & Solutions:

  • Intricate piping design within limited space – optimized routing ensured efficiency.
  • Seamless integration without production stoppages – strategic scheduling minimized disruption.

 

Value Delivered:

  • For the customer: Reduced maintenance downtime and faster restarts after holidays.
  • For our team: Enhanced expertise in steam/condensate systems and improved project coordination.

 

This project demonstrates the delivery of a modern and efficient CIP station, meeting the highest standards of the food industry and ensuring operational continuity.

 +40 372 713 671
office@rap-group.ro

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